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Changzhou Kaide Environmental Technology

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Changzhou Kaide Environmental Technology

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Changzhou Kaide Environmental Technology

+86-519-89888985

High-Speed Centrifugal Spray Dryer

Brief:

Spray Dryer, Spray drying tower is liquid forming process and drying process industry is the most widely used. Most suitable for the production of powder from suspension emulsions, solutions, emulsions and paste liquid, granular solid product. Thus, when the finished product particle size distribution, residual moisture content, bulk density and particle shape are in line with the precision standard, Spray Dryer is ideal for drying process.

Points

1、the contact with the hot air droplets: a sufficient amount of hot air entering Spray drying chamber must be considered hot gas flow direction and angle, and whether it is flow, countercurrent or mixed flow, to ensure full contact with the droplet can be sufficient heat exchange.

2、spray: Spray Dryer atomizer system must ensure a uniform droplet size distribution, which is essential. Because in order to ensure that the passing rate of product quality.

3、and the angle of the cone angle of the pipeline design: We get some empirical data from the production of nearly a thousand units Spray Dryer group, and we can share.

Feature

1、Spray drying speed, when the material liquid is atomized, the surface area increased significantly, with the hot air in contact with the process, the moment can be 95% -98% moisture evaporation, drying time of just a few seconds, especially for heat-sensitive materials dry.

2、the product has a good uniformity, higher fluidity and solubility, purity and good quality.

3、Spray Dryer production process is simplified, easy to operate controls. For moisture content of 40-60% (for special materials, up to 90%) of the liquid can be dried into a powder product, after drying without crushing and screening to reduce the production processes, improve product purity. For the size, bulk density, moisture, within a certain range can be adjusted by changing the operating conditions, the control and management is very convenient.

Working principle:

Spray Dryer for the open cycle and flow, centrifugal atomization. After air drying medium early, medium efficiency air filters and filtered according to the operating instructions by the draw and then heated by the heater blower High efficient filter through into the hot air dispenser Spray drying the main tower. After the liquid material in accordance with an operation instruction peristaltic pump, atomizer into the high-speed rotation, the centrifugal force is dispersed into small droplets. In Spray drying main tower with hot air in small droplets full contact drying by heat exchange with a product along a particular path, then through a cyclone to achieve separation, the solid material is collected, filtered and then the gaseous medium, and then discharged . Spray the entire system easy to clean, no dead ends, in line with GMP requirements.

Applications

Chemical products: PAC, disperse dyes, reactive dyes, organic catalysts, silica, washing powder, zinc sulfate, silica, sodium silicate, potassium fluoride, calcium carbonate, potassium sulfate, inorganic catalysts, each and other kinds of waste.

Food: amino acids, vitamins, eggs, flour, bone meal, spices, protein, milk powder, blood meal, soy flour, coffee, tea, glucose, potassium sorbate, pectin, flavors and fragrances, vegetable juice, yeast, starch, etc.

Ceramics: Alumina, zirconia, magnesia, titania, titanium, magnesium, kaolin, clay, various ferrites and metal oxides

Technical Specifications

Item / Model (LPG) 5 25 50 100 150 200 500 800 1000 2000 3000 4500 6500
Inlet temperature(℃) 140-350 Automation
Outlet temperature(℃) 80-90 
Spray pattern High speed centrifugal atomizer (mechanical drive or stepless frequency control to choose)
Water evaporation(kg/h) 5 25 50 100 150 200 500 800 1000 2000 3000 4500 6500
Atomizer speed(rpm) 25000 22000 21500 18000 16000 12000-13000 11000-12000
Atomizing disc diameter(mm) 60 120 150 180-210 Determined according to process requirements
Electric heating maximum power(k w) 8 31.5 60 81 99 Equipped with other heat sources
Powder recovery(%) About 95
Covering length(m) 1.6 4 4.5 5.2 7 7.5 12.5 13.5 14.5 According to the process,
Site conditions and user requirements
Covering width(m) 1.1 2.7 2.8 3.5 5.5 6 8 12 14
Tower height(m) 1.75 4.5 5.5 6.7 7.2 8 10 11 15
Nozzle lifting height(m) - - 2.5 2.5 3.2 3.2 3.2 3.2 3.2 3.2
Note: The above data for reference only. Moisture evaporation and material properties, solid content and the hot air inlet temperature. Users can select the heating mode according to the local energy situation, select the collecting, dedusting method according to the material characteristics.

常州凯德环保科技

Changzhou Kaide Environmental Technology

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■   Address: Zhongjiang Development Zone, Zhenglu Town, Changzhou City

■   P.C.: 213000

■   Contact: Manager Xu +86-13606111591

■   Tel: +86-519-89888985

■   Fax: +86-519-88678990

■   E-mail: sales@kaidedry.cn

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FAQ

①Q: Are you trading company or manufacturer ?What about your after-sale service?
A: We are factory.And we offer the before and after service.First,we can offer the lab or sample for you.Then inspection in my company,empty operation then do export.And our engineer will stay on site to do installation.Once broken,our person will arrive in 48 hours.Any spare parts broken,we will express in 12 hours.

②Q: How long is your delivery time?
A: Generally speaking it is 10-20 days if the goods are in stock. or it is 30-45 days to make the machines based on your request.

③Q: What is the minimum order quantity?
A: For our machines,you can make order based on your purchase schedule.Just only one set is welcome.

④Q: What is your terms of payment ?
A: Payment: 30% advance payment, arrange equipment production, pay the balance payment, your shipment.